The Journey

Follow the product journey, seed to shop.

Scroll down to see the story of the most recent product shipped and meet the people who made it.

Cotton
Cotton picking

Organic Farming

Organic cotton is better for the producers and the ecosystem in which it is produced. Instead of more toxic pesticides and fertilisers, co planting and insect traps are used along with the special ingredient - cow poo. It encourages biodiversity and leads to the extra soft feel of our products.

Less inputs also means less water, but even organic cotton is still a thirsty crop. So where you grow it matters. The fields that grow the organic cotton for our products are in the North of India, where the monsoons fill reservoirs that supply almost all the water needed.

  • Rain water, co planting, insect traps and cow poo
  • GOTS certified organic
Cotton pile
Cotton processing

Processing

Organic cotton looks like a little bit of cotton wool bursting from a dry flower. The petals and seeds need to be removed before it can be spun. Harvested organic cotton is taken to ginning plants by camel or by truck. From there the raw material is separated out into the useful fibres which are sent to be spun. The waste seeds are pressed into cakes which is sold for organic cow feed. Vegetable oil is squeezed out last for use in food products. Every part of the plant is used.

Cotton farmers get a price for their cotton which is guaranteed by the regional government. Great quality batches get higher prices as ginners compete for the best stuff.

  • Energy in
  • Cow food out

Water clean enough to drink

Wastewater from dyehouse effluent is a major source of pollution in the clothing industry. Where our fabrics are dyed, the water is recovered, cleaned and recirculated. After settling and skimming the water is filtered using reverse osmosis and distillation. This is basically sucking up water through really fine sand over and over, then boiling it.

Salt is added back in so that the dye adheres and all the cruddy mulchy stuff left over is dried out and used for road markings. About 95% of the water is recirculated and recovered.

At the end, the water coming out of the filters and going back round to be reused again is crystal clear, literally clean enough to drink. Once it has been cleaned it is then used at the input for the next batch. It is a closed loop system.

  • Recirculated water
  • Clean, filtered and reused
  • Wastewater is drinkable
Garment factory
Garment making

Making Products

Our products are made in a factory where the spinning, dye, weaving, cut and sew are integrated. Vertical integration leads to cost savings which can be reinvested in the facilities. This means that the environment is clean, light, modern and positive, like our factory in the UK.

Our reputation for consistent quality is a large part down to 21st century manufacturing principles at this stage and the fact that people and product don't travel along a complex supply chain.

That also makes it easier to ensure compliance, and this factory is audited for a wide range of social and sustainability criteria. The plant is powered by renewable energy.

  • SA8000 Certified (Social Accountability audit)
  • GOTS certified
  • Renewable Energy power
Tailor
Fabric
Wind farm

Renewable Energy

Throughout our supply chain renewable energy is used. In the UK we own a solar farm and power manufacturing operations with renewables. In India, the factory owns two wind farms and a 150kw PV array. Renewable energy is affordable, reliable and something we are committed to investing in.

Within our factory machine-to-machine communications technology allows us to dynamically turn equipment on and off only when it is needed, balancing our manufacturing demand with on site generation.

Solar panels
Print on demand factory

Real-time printing

Teemill develop technology at our factory to improve all aspects of t-shirt printing. This includes working on lower impact inks, software, machinery and automation technologies. It enables us to make products in real time. At our factory, products are only made after they have been ordered - there is no waste. We share the benefits of this technology free with startups and charities at Teemill.com

The efficiency and productivity gains from our tech balances the cost of more sustainable materials. Tech is how we make all this affordable. It also means we can invest more in our team. Our vocational training programs have helped over 40 young people on the Isle of Wight get into full time work.

  • High-tech, low waste
  • Certified GOTS organic
  • Open access technology
Teemill factory
Solar panels
Paper packaging

Packaging

By 2050 there will be more plastic in the ocean than fish. This is bad. Instead of plastic packaging, we use a rip and splash-proof mailer bag made out of paper. Big orders come in cardboard boxes, with paper-based tape.

As well as designing out plastic, we are attempting to design out waste. The two things are interconnected as we've found that we can use some of our waste material in our packaging.

Recently we have been working on new stickers and packaging that is made from the recycled organic cotton offcuts from t-shirt manufacturing.

  • Funky paper wrapping
  • Recycled material stickers
  • Plastic free packaging
Recycling cotton
Recycled cotton t-shirt

Our Circular Economy

More than 75% of all textile products are not recycled. That means a truck full of clothing is burned, or buried in a landfill every second. Even if we halved waste, it would still mean the same waste in 2 years instead of one. Doing less buys time but it doesn't change the system

Every product we make is designed to be sent back to us when it is worn out. Our products and packaging are made from natural materials, not plastics. We make new products from the material we recover, and the cycle itself is renewable. Our products can be returned and remade again and again and again.

A pure material makes remanufacturing possible, and means products that are softer, and harmless to the environment

  • Products designed to be remade again
  • No plastic, just organic cotton
  • We remake new products from material
Recycled cotton top

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